This parts catalogue document contains 3 sections that list parts for the cylinder head assembly, crankshaft assembly, and cylinder block & crankshaft assembly of a TVS motorcycle engine. It provides the part numbers, descriptions, and quantities of parts in each assembly. Reference numbers link the parts between assembly diagrams.
The document summarizes disk brakes, including how they work by squeezing an attached metal disc in a hydraulic caliper to slow a vehicle's wheels. It discusses the history of disk brakes, from animal-drawn vehicles relying on animals to accelerate and decelerate, to the more complex mechanical braking systems as technology advanced. The document also outlines the key advantages of disk brakes like improved efficiency, ability to withstand higher loads, and longer service life compared to drum brakes. Types of disk brakes include fixed and floating caliper designs, with floating calipers used commonly in passenger vehicles and air-actuated sliding calipers often used in commercial vehicles.
This document provides an overview of the contents of a textbook on automobile chassis and body engineering. The textbook covers topics such as chassis frames, steering systems, braking systems, suspension systems, and seats, doors and windows. It also addresses legal aspects of motor vehicles, automobile pollution, and painting of automobiles. The textbook is intended for vocational and diploma students of mechanical engineering. It includes chapters on chassis frames and bodies, steering systems, braking systems, and suspension systems. Each chapter provides explanations of the components, functions, requirements and types within each system.
This document discusses different classifications and components of braking systems. It describes drum brakes, disc brakes, hydraulic braking systems, and their main components like the master cylinder, wheel cylinder, and tandem master cylinder. Drum brakes use shoes that contact a rotating drum to brake, while disc brakes use pads that squeeze a disc mounted to the wheel. Hydraulic systems use fluid pressure transferred through lines from the master cylinder to wheel cylinders to force brake shoes or pads against the drums or discs.
The document discusses an automatic air suspension system for vehicles. It provides an introduction to air suspension systems and their role in supporting a vehicle's weight while providing a smoother ride. The key components of an air suspension system are the air supply, air bags, and height control valves. It works by using air bags made of rubber and plastic that are inflated or deflated to adjust the vehicle's height and maintain a level position. The advantages listed are excellent suspension and comfort, fully automatic level control, good handling, protection of the vehicle from damage, keeping tires firmly pressed to the ground, and increasing the life of the vehicle.
Independent suspension allows each wheel on the same axle to move vertically independently of the other. It is common for modern vehicles to have independent front suspension (IFS) and some to have independent rear suspension (IRS) as well. Independent suspension offers better ride quality and handling due to lower unsprung weight and each wheel's ability to react individually to the road. Some common independent suspension system types are MacPherson strut, double wishbone, and multi-link systems.
The document discusses power steering systems for automobiles. It begins by describing conventional steering systems and how power steering reduces the effort required to steer by multiplying the force applied through the steering wheel. Today, 80% of cars are equipped with power steering. It then discusses why power steering is needed for reasons like quick response time, reducing steering fatigue, controlling bump steer, and improving returnability. The document outlines the three main types of power steering systems - hydraulic, electro-hydraulic, and electronic - and describes the key components and working of each type.
This document discusses bearings, including their classification, types, materials, and load characteristics. It begins by defining bearings and their functions. It then covers classifications based on load direction and contact type. Various types of rolling contact bearings are described, including ball, roller, taper, and spherical bearings. Static and dynamic load capacities are discussed. Methods for calculating equivalent bearing loads and selecting bearings based on load and life are presented. The document provides a comprehensive overview of bearings and considerations for their selection and use.
This document discusses the design of connecting rods for internal combustion engines. It describes the functions of connecting rods as transmitting force between the piston and crankshaft. Key aspects covered include common connecting rod designs, considerations for determining connecting rod length, materials used, forces acting on connecting rods, and design parameters such as cross-sectional dimensions and crankpin/piston pin sizes. Formulas are provided for calculating cross-sectional moments of inertia to ensure equal resistance to buckling in both planes.
The document discusses hydraulic power steering systems. It begins by introducing steering and different steering mechanisms. It then explains the basic components and working of a hydraulic power steering system. The key components are a hydraulic control valve, pinion gear, hydraulic pressure and return lines, hydraulic piston, and rack housing. It works by using a pump driven by the engine to create hydraulic pressure which assists the driver's steering efforts through a piston. This makes steering easier and safer while absorbing road shocks.
The document discusses various types of automobile suspension systems. It describes independent suspension systems that allow each wheel to move independently and non-independent systems where the wheels are attached to a solid axle. Common types of independent suspension include MacPherson strut suspension, wishbone suspension, and solid rear axle suspension. The document also covers suspension components like springs, shock absorbers, control arms, and sway bars. It provides advantages and disadvantages of different suspension types.
This document discusses the steering system of vehicles. It describes the main components of a conventional linkage steering system, including the steering wheel, steering column, steering shaft, steering gearbox, pitman arm, drag link, tie rods, and knuckle arm. It also covers steering geometry concepts such as camber angle, king pin inclination, included angle, and caster angle. The steering system is designed to allow the vehicle to follow the desired path by controlling the direction of the front wheels via the hand-operated steering wheel.
The document summarizes the components and operation of an automobile brake system. It describes the basic components including the caliper, caliper bracket, brake pads, rotors, and how hydraulic pressure is transferred through the system to create friction between the pads and rotors to slow the wheels. It then provides more detail on individual components like wheel knuckles, caliper pins, and pad retainers. It explains how kinetic energy from the moving rotor is transferred into thermal energy through friction to slow the car. In conclusion, it discusses the global, economic, and environmental impacts of brake system production and operation.
Design,Analysis & Fabrication of suspension of all terrain vehicleZubair Ahmed
This document provides an overview of suspension systems for vehicles, including definitions of key terms. It focuses on designing the suspension system for an all-terrain BAJA vehicle. The document discusses dependent and independent suspension systems. For the BAJA vehicle, an independent suspension was selected. The design process involved selecting components, geometry, and simulation to optimize ride, handling, and other factors. Detailed design of front and rear suspension components is described, including wishbones, uprights, wheel hubs, stub axles, trailing arms, and more. Steering system design is also discussed.
Frame and Body of Automobile
Introduction to chassis, Classification of chassis, Conventional chassis,
Semi forward chassis, Full forward chassis, Engine at the front, Engine at the rear, Engine in mid, Frame of the automobile, Function of Frame, types of frame, conventional frame, semi-integral frame, integral frame, defects in chassis, Body of the automobile, types of the body in automobile,
The suspension system connects a vehicle to its wheels and serves two main purposes - contributing to handling and braking safety while also providing a comfortable ride by isolating the vehicle from road bumps and noise. An effective suspension balances these goals. Most modern vehicles use independent front and rear suspension systems with springs, shock absorbers, and linkages to enable each wheel to move independently without affecting the others, improving both ride and handling. The suspension aims to separate the energy of vertical wheel movements from the vehicle body.
1. The document discusses sliding contact bearings, which use a layer of lubricant like oil or grease to reduce friction and wear between moving machine elements.
2. Applications include concrete mixers, turbines, motors, and engine crankshafts. Advantages are simple design, compact size, low cost, and good shock resistance, while disadvantages include higher friction losses and need for good lubrication.
3. Bearings are classified by the direction of load (radial or thrust) and the type of contact (sliding or rolling). Sliding contact bearings use layers of materials like babbit metal, bronze, cast iron, or non-metallic alternatives between surfaces.
1) Modern cars use hydraulic braking systems with disc or drum brakes on all four wheels. Most cars have dual hydraulic circuits for redundancy.
2) The hydraulic system uses a master cylinder activated by the brake pedal to push brake fluid through the lines, which activates slave cylinders at each wheel cylinder.
3) Disc brakes use calipers to squeeze brake pads against a rotor, while drum brakes use shoes pressed against the inner surface of a hollow drum by wheel cylinders.
This document provides information on bearings, including their history, classification, materials used, lubrication types, and design procedures. It discusses how bearings are designed to reduce friction, carry loads, and guide moving parts. The key types are described as radial or thrust bearings, and sliding or rolling contact bearings. Common materials include babbitt metals, bronzes, cast iron, silver, and non-metallic options. Design of journal bearings involves calculating parameters like load capacity, pressure, clearance, heat generation and dissipation. An example at the end illustrates the full design process.
Wheel balancing involves measuring and correcting dynamic unbalance in vehicle wheels using a computerized wheel balancing machine. The machine spins the wheel and sensors detect any imbalance, determining the appropriate weights and locations to attach on the rim for balancing. Signs that a wheel needs balancing include steering wheel vibration, seat vibration, or uneven tire wear. Balancing helps distribute mass evenly during rotation for uniform traction and a smooth, vibration-free ride.
This parts catalogue document lists parts for a cylinder head assembly. It includes 53 parts for the cylinder head assembly with descriptions and part numbers. It also includes summaries of parts for a cylinder block and crankshaft assembly and a crankcase, right hand, left hand, and oil pump assembly. The document provides detailed listings of parts, part numbers, and quantities for various engine assemblies.
This document is a spare parts catalog for a Husqvarna FE/FS 701 2018 engine. It lists various engine parts and components with their part numbers and names. The parts are grouped into sections for the engine case, clutch cover, balancer shaft, cylinder, crankshaft, secondary air system, clutch, transmission main shaft, transmission counter shaft, and other systems like valve drive and cooling.
This document contains a parts catalog for a motorcycle engine. It lists over 100 individual engine parts across 11 pages, organized by engine component and part number. Each entry includes the part number, name, and quantity required. The catalog provides exploded views and part numbers needed to repair or replace components in the engine.
This document contains a parts catalog for various engine components. It lists part numbers, part names, and quantities for items including:
- The engine case and associated fasteners and seals
- The clutch cover and internal components
- The balancer shaft assembly
- The cylinder and piston
- The crankshaft and connecting rod assembly
- The clutch assembly
- The transmission main shaft and gears
- The transmission counter shaft and gears
- The shift shaft assembly
The document is a spare parts catalog for an engine. It lists various engine parts across 11 sections, including the engine case, clutch cover, balancer shaft, cylinder, crankshaft, piston, clutch, main shaft, counter shaft, shifting mechanism, and cooling system. Each section includes the part numbers, names, and quantities of component parts.
This parts catalog contains information about various engine parts for a motorcycle, including:
- 14 different engine part groups labeled with part numbers from 1 to 22.
- The parts are organized by part number and include the part name and number of pieces for each part listing.
- The document provides information without obligation and the manufacturer reserves the right to modify or change parts.
This parts catalog contains information about parts for different chassis components including:
1. Front fork, triple clamp, and front fork disassembled parts.
2. Handlebar, controls, and related parts.
3. Frame, footpegs, and other frame components.
4. Shock absorber and disassembled shock parts.
5. Swing arm parts including linkage, bushings, and seals.
The document provides part numbers, names, and quantities for replacement and repair parts. It also includes legal disclaimers about product changes and specifications.
This document is a parts catalog listing various parts for a motorcycle chassis, organized by part number. It provides the part number, part name, and quantity of pieces for each part listed. The document also contains some general information about the manufacturer and notes that all information is subject to change without notice.
This document is a parts catalog for the engine of a 2019 Husqvarna 701 Svartpilen motorcycle. It lists 15 main sections for the engine including the engine case, clutch cover, balancer shaft, cylinder, crankshaft, secondary air system, clutch, transmission main shaft, transmission counter shaft, and other systems. Each section includes detailed parts listings with part numbers, names, and quantities. The document also contains legal disclaimers and copyright information from Husqvarna.
This document is a parts catalog containing lists of parts for various components of a motorcycle chassis, including the front fork, triple clamp, handlebars, frame, shock absorber, swing arm, exhaust system, and other parts. It provides part numbers, names, and quantities for each part. The document also contains legal disclaimers and information about modifying or canceling listed parts.
The document is a parts catalog for an engine. It lists various engine parts across multiple pages, including the engine case, clutch cover, balancer shaft, cylinder, crankshaft, piston, clutch, transmission main shaft, transmission counter shaft, and other components. Each part listing includes the part number, name, and quantity. Technical specifications and diagrams are not provided.
This document provides a parts catalog for the front fork, triple clamp, shock absorber, and swing arm of a motorcycle. It lists 19 parts groups with the corresponding part numbers, names, and quantities of parts included. The document also provides ordering information for replacement parts kits.
This document contains a parts catalog listing parts for a motorcycle chassis. It lists part numbers, part names, and quantities of parts related to the front fork, triple clamp, handlebar, frame, shock absorber, swing arm, and other components. The document provides detailed parts information and is intended to help with disassembly, repair, and ordering of replacement parts.
This document is a parts catalog for an engine. It lists various engine parts across multiple pages, organized by component. For each part, it provides the part number, name, and quantity. It also includes some introductory and closing information about the manufacturer and parts availability.
This document is a spare parts catalog for an engine. It contains listings of over 100 individual part numbers, part names, and quantities for various engine components. The components include items like the engine case, clutch cover, balancer shaft, cylinder, crankshaft, piston, transmission main shaft, counter shaft, shifting mechanism, and more. It provides detailed part number information for maintenance and repair of this engine.
This document contains a parts catalog for a motorcycle engine. It lists over 20 individual engine parts, including the engine case, clutch cover, cylinder, crankshaft, transmission main shaft, counter shaft, and shifting mechanism. Each part listing includes the part number, name, and quantity. Technical specifications and part numbers are provided without obligation and may change without notice.
This document contains a parts catalog for a motorcycle chassis, listing part numbers, part names, and quantities of parts included for the front fork, triple clamp, handlebars, frame, shock absorber, and linkage components. It also provides information on the manufacturer and reserves the right to modify or replace parts.
This document contains a parts catalog for a motorcycle chassis. It lists various parts grouped by system, including the front fork and triple clamp assembly, handlebars and controls, frame, shock absorber, and rear brake and linkage parts. The parts are identified by number, description, and quantity required. Additional information includes part numbers, technical specifications, and notes.
This document provides a parts catalog for an engine labeled FE 450 2014. It lists various engine parts in sections including the engine case, clutch cover, balancer shaft, cylinder, crankshaft, piston, clutch, transmission main shaft, transmission counter shaft, shifting mechanism, and other systems like cooling, lubrication, ignition and more. Each part listing provides the part number, name, and quantity. Notes are included about manufacturer KTM's right to modify specifications and availability of parts.
This document is a spare parts catalog for an engine. It lists various engine parts across multiple pages, including the engine case, clutch cover, balancer shaft, cylinder, crankshaft, piston, secondary air system, clutch, transmission main shaft, and transmission counter shaft. Each part is listed by position number, part number, name, and quantity. The document provides information on ordering replacement parts for an engine.
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