L120B Volvo BM Wheel Loader Operators Manual
The Volvo BM L120B Wheel Loader is a versatile and powerful machine used in various construction and material handling applications. As an operator, understanding the features, maintenance requirements, and operating procedures of this equipment is essential for efficient and safe operation.
Features of the L120B Volvo BM Wheel Loader
Engine: The L120B is equipped with a reliable Volvo diesel engine designed for high performance and fuel efficiency.
Transmission: It features a fully automatic transmission, ensuring smooth operation and optimal power utilization.
Hydraulics: The advanced hydraulic system provides precise control and high lifting capacity.
Cab Comfort: The operator’s cab is designed for comfort and visibility, with ergonomic controls and a spacious environment.
Safety: Equipped with safety features such as ROPS (Roll Over Protection Structure) and FOPS (Falling Object Protection Structure).
Soar to New Heights: Unleash the Potential of Your Aircraft with Quality Part...Aerospace Unlimited
Explore unparalleled procurement solutions on Aerospace Unlimited, a leading platform owned and operated by
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Driving is fun. Driving is engaging. However, you’d need to learn proper driving skills to keep yourself and other motorists safe. You might use vehicle trackers to keep your car safe when parked but you cannot keep it secure if you do not even have basic driving skills. To be a good driver, start by following the tips mentioned in the slides below.
The 𝐆𝐨𝐯𝐞𝐫𝐧𝐦𝐞𝐧𝐭 𝐨𝐟 𝐔𝐭𝐭𝐚𝐫 𝐏𝐫𝐚𝐝𝐞𝐬𝐡 𝐡𝐚𝐬 𝐞𝐱𝐭𝐞𝐧𝐝𝐞𝐝 𝐢𝐭𝐬 𝐞𝐥𝐞𝐜𝐭𝐫𝐢𝐜 𝐯𝐞𝐡𝐢𝐜𝐥𝐞𝐬 𝐬𝐮𝐛𝐬𝐢𝐝𝐲 𝐩𝐨𝐥𝐢𝐜𝐲 𝐭𝐢𝐥𝐥 𝟐𝟎𝟐𝟕, ushering in new opportunities for sustainable mobility. Here's what you need to know:
🔹Electric two-wheelers qualify for a subsidy of Rs 5,000, while four-wheelers can receive an incentive of up to Rs 1 lakh.
🔹 A dedicated budget of Rs 100 crore has been allocated to subsidize 200,000 electric two-wheelers, alongside Rs 250 crore for four-wheelers.
🔹 The policy also offers substantial support, including Rs 20 lakh for private electric buses and Rs 12,000 per vehicle for e-three-wheelers.
This initiative underscores commitment to sustainable mobility and aims to drive significant reductions in emissions while promoting economic benefits for EV users.
Let’s accelerate towards a cleaner, greener future together!
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"Essential Guide to Maserati Car Software Updates: Enhancing Performance and Features" provides an in-depth look at the latest software updates for Maserati vehicles. This guide covers update procedures, benefits, and enhanced features to improve your car's performance and user experience. Stay informed and keep your Maserati running at its best with this comprehensive software update guide.
2024 Trend Updates: What Really Works In SEO & Content MarketingSearch Engine Journal
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Watch as we explore which SEO trends to prioritize to achieve sustainable growth and deliver reliable results. We’ll dive into best practices to adapt your strategy around industry-wide disruptions like SGE, how to navigate the top challenges SEO professionals are facing, and proven tactics for prioritizing quality and building trust.
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- The top SEO trends to prioritize in 2024 to achieve long-term success.
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- What E-E-A-T really means, and how to implement it holistically (hint: it’s never been more important).
With Zack Kadish and Alex Carchietta, we’ll show you which SEO trends to ignore and which to focus on, along with the solution to overcoming rapid, significant and disruptive Google algorithm updates.
If you’re looking to cut through the noise of constant SEO and content trends to drive success, you won’t want to miss this webinar.
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In this slides I explain how I have used storytelling techniques to elevate websites and brands and create memorable user experiences. You can discover practical tips as I showcase the elements of good storytelling and its applied to some examples of diverse brands/projects..
This presentation by Thibault Schrepel, Associate Professor of Law at Vrije Universiteit Amsterdam University, was made during the discussion “Artificial Intelligence, Data and Competition” held at the 143rd meeting of the OECD Competition Committee on 12 June 2024. More papers and presentations on the topic can be found at oe.cd/aicomp.
This presentation was uploaded with the author’s consent.
How to Leverage AI to Boost Employee Wellness - Lydia Di Francesco - SocialHR...SocialHRCamp
Speaker: Lydia Di Francesco
In this workshop, participants will delve into the realm of AI and its profound potential to revolutionize employee wellness initiatives. From stress management to fostering work-life harmony, AI offers a myriad of innovative tools and strategies that can significantly enhance the wellbeing of employees in any organization. Attendees will learn how to effectively leverage AI technologies to cultivate a healthier, happier, and more productive workforce. Whether it's utilizing AI-powered chatbots for mental health support, implementing data analytics to identify internal, systemic risk factors, or deploying personalized wellness apps, this workshop will equip participants with actionable insights and best practices to harness the power of AI for boosting employee wellness. Join us and discover how AI can be a strategic partner towards a culture of wellbeing and resilience in the workplace.
2024 State of Marketing Report – by HubspotMarius Sescu
https://www.hubspot.com/state-of-marketing
· Scaling relationships and proving ROI
· Social media is the place for search, sales, and service
· Authentic influencer partnerships fuel brand growth
· The strongest connections happen via call, click, chat, and camera.
· Time saved with AI leads to more creative work
· Seeking: A single source of truth
· TLDR; Get on social, try AI, and align your systems.
· More human marketing, powered by robots
ChatGPT is a revolutionary addition to the world since its introduction in 2022. A big shift in the sector of information gathering and processing happened because of this chatbot. What is the story of ChatGPT? How is the bot responding to prompts and generating contents? Swipe through these slides prepared by Expeed Software, a web development company regarding the development and technical intricacies of ChatGPT!
Product Design Trends in 2024 | Teenage EngineeringsPixeldarts
The realm of product design is a constantly changing environment where technology and style intersect. Every year introduces fresh challenges and exciting trends that mold the future of this captivating art form. In this piece, we delve into the significant trends set to influence the look and functionality of product design in the year 2024.
How Race, Age and Gender Shape Attitudes Towards Mental HealthThinkNow
Mental health has been in the news quite a bit lately. Dozens of U.S. states are currently suing Meta for contributing to the youth mental health crisis by inserting addictive features into their products, while the U.S. Surgeon General is touring the nation to bring awareness to the growing epidemic of loneliness and isolation. The country has endured periods of low national morale, such as in the 1970s when high inflation and the energy crisis worsened public sentiment following the Vietnam War. The current mood, however, feels different. Gallup recently reported that national mental health is at an all-time low, with few bright spots to lift spirits.
To better understand how Americans are feeling and their attitudes towards mental health in general, ThinkNow conducted a nationally representative quantitative survey of 1,500 respondents and found some interesting differences among ethnic, age and gender groups.
Technology
For example, 52% agree that technology and social media have a negative impact on mental health, but when broken out by race, 61% of Whites felt technology had a negative effect, and only 48% of Hispanics thought it did.
While technology has helped us keep in touch with friends and family in faraway places, it appears to have degraded our ability to connect in person. Staying connected online is a double-edged sword since the same news feed that brings us pictures of the grandkids and fluffy kittens also feeds us news about the wars in Israel and Ukraine, the dysfunction in Washington, the latest mass shooting and the climate crisis.
Hispanics may have a built-in defense against the isolation technology breeds, owing to their large, multigenerational households, strong social support systems, and tendency to use social media to stay connected with relatives abroad.
Age and Gender
When asked how individuals rate their mental health, men rate it higher than women by 11 percentage points, and Baby Boomers rank it highest at 83%, saying it’s good or excellent vs. 57% of Gen Z saying the same.
Gen Z spends the most amount of time on social media, so the notion that social media negatively affects mental health appears to be correlated. Unfortunately, Gen Z is also the generation that’s least comfortable discussing mental health concerns with healthcare professionals. Only 40% of them state they’re comfortable discussing their issues with a professional compared to 60% of Millennials and 65% of Boomers.
Race Affects Attitudes
As seen in previous research conducted by ThinkNow, Asian Americans lag other groups when it comes to awareness of mental health issues. Twenty-four percent of Asian Americans believe that having a mental health issue is a sign of weakness compared to the 16% average for all groups. Asians are also considerably less likely to be aware of mental health services in their communities (42% vs. 55%) and most likely to seek out information on social media (51% vs. 35%).
AI Trends in Creative Operations 2024 by Artwork Flow.pdfmarketingartwork
Creative operations teams expect increased AI use in 2024. Currently, over half of tasks are not AI-enabled, but this is expected to decrease in the coming year. ChatGPT is the most popular AI tool currently. Business leaders are more actively exploring AI benefits than individual contributors. Most respondents do not believe AI will impact workforce size in 2024. However, some inhibitions still exist around AI accuracy and lack of understanding. Creatives primarily want to use AI to save time on mundane tasks and boost productivity.
Organizational culture includes values, norms, systems, symbols, language, assumptions, beliefs, and habits that influence employee behaviors and how people interpret those behaviors. It is important because culture can help or hinder a company's success. Some key aspects of Netflix's culture that help it achieve results include hiring smartly so every position has stars, focusing on attitude over just aptitude, and having a strict policy against peacocks, whiners, and jerks.
PEPSICO Presentation to CAGNY Conference Feb 2024Neil Kimberley
PepsiCo provided a safe harbor statement noting that any forward-looking statements are based on currently available information and are subject to risks and uncertainties. It also provided information on non-GAAP measures and directing readers to its website for disclosure and reconciliation. The document then discussed PepsiCo's business overview, including that it is a global beverage and convenient food company with iconic brands, $91 billion in net revenue in 2023, and nearly $14 billion in core operating profit. It operates through a divisional structure with a focus on local consumers.
Content Methodology: A Best Practices Report (Webinar)contently
This document provides an overview of content methodology best practices. It defines content methodology as establishing objectives, KPIs, and a culture of continuous learning and iteration. An effective methodology focuses on connecting with audiences, creating optimal content, and optimizing processes. It also discusses why a methodology is needed due to the competitive landscape, proliferation of channels, and opportunities for improvement. Components of an effective methodology include defining objectives and KPIs, audience analysis, identifying opportunities, and evaluating resources. The document concludes with recommendations around creating a content plan, testing and optimizing content over 90 days.
How to Prepare For a Successful Job Search for 2024Albert Qian
The document provides guidance on preparing a job search for 2024. It discusses the state of the job market, focusing on growth in AI and healthcare but also continued layoffs. It recommends figuring out what you want to do by researching interests and skills, then conducting informational interviews. The job search should involve building a personal brand on LinkedIn, actively applying to jobs, tailoring resumes and interviews, maintaining job hunting as a habit, and continuing self-improvement. Once hired, the document advises setting new goals and keeping skills and networking active in case of future opportunities.
A report by thenetworkone and Kurio.
The contributing experts and agencies are (in an alphabetical order): Sylwia Rytel, Social Media Supervisor, 180heartbeats + JUNG v MATT (PL), Sharlene Jenner, Vice President - Director of Engagement Strategy, Abelson Taylor (USA), Alex Casanovas, Digital Director, Atrevia (ES), Dora Beilin, Senior Social Strategist, Barrett Hoffher (USA), Min Seo, Campaign Director, Brand New Agency (KR), Deshé M. Gully, Associate Strategist, Day One Agency (USA), Francesca Trevisan, Strategist, Different (IT), Trevor Crossman, CX and Digital Transformation Director; Olivia Hussey, Strategic Planner; Simi Srinarula, Social Media Manager, The Hallway (AUS), James Hebbert, Managing Director, Hylink (CN / UK), Mundy Álvarez, Planning Director; Pedro Rojas, Social Media Manager; Pancho González, CCO, Inbrax (CH), Oana Oprea, Head of Digital Planning, Jam Session Agency (RO), Amy Bottrill, Social Account Director, Launch (UK), Gaby Arriaga, Founder, Leonardo1452 (MX), Shantesh S Row, Creative Director, Liwa (UAE), Rajesh Mehta, Chief Strategy Officer; Dhruv Gaur, Digital Planning Lead; Leonie Mergulhao, Account Supervisor - Social Media & PR, Medulla (IN), Aurelija Plioplytė, Head of Digital & Social, Not Perfect (LI), Daiana Khaidargaliyeva, Account Manager, Osaka Labs (UK / USA), Stefanie Söhnchen, Vice President Digital, PIABO Communications (DE), Elisabeth Winiartati, Managing Consultant, Head of Global Integrated Communications; Lydia Aprina, Account Manager, Integrated Marketing and Communications; Nita Prabowo, Account Manager, Integrated Marketing and Communications; Okhi, Web Developer, PNTR Group (ID), Kei Obusan, Insights Director; Daffi Ranandi, Insights Manager, Radarr (SG), Gautam Reghunath, Co-founder & CEO, Talented (IN), Donagh Humphreys, Head of Social and Digital Innovation, THINKHOUSE (IRE), Sarah Yim, Strategy Director, Zulu Alpha Kilo (CA).
Trends In Paid Search: Navigating The Digital Landscape In 2024Search Engine Journal
The search marketing landscape is evolving rapidly with new technologies, and professionals, like you, rely on innovative paid search strategies to meet changing demands.
It’s important that you’re ready to implement new strategies in 2024.
Check this out and learn the top trends in paid search advertising that are expected to gain traction, so you can drive higher ROI more efficiently in 2024.
You’ll learn:
- The latest trends in AI and automation, and what this means for an evolving paid search ecosystem.
- New developments in privacy and data regulation.
- Emerging ad formats that are expected to make an impact next year.
Watch Sreekant Lanka from iQuanti and Irina Klein from OneMain Financial as they dive into the future of paid search and explore the trends, strategies, and technologies that will shape the search marketing landscape.
If you’re looking to assess your paid search strategy and design an industry-aligned plan for 2024, then this webinar is for you.
5 Public speaking tips from TED - Visualized summarySpeakerHub
From their humble beginnings in 1984, TED has grown into the world’s most powerful amplifier for speakers and thought-leaders to share their ideas. They have over 2,400 filmed talks (not including the 30,000+ TEDx videos) freely available online, and have hosted over 17,500 events around the world.
With over one billion views in a year, it’s no wonder that so many speakers are looking to TED for ideas on how to share their message more effectively.
The article “5 Public-Speaking Tips TED Gives Its Speakers”, by Carmine Gallo for Forbes, gives speakers five practical ways to connect with their audience, and effectively share their ideas on stage.
Whether you are gearing up to get on a TED stage yourself, or just want to master the skills that so many of their speakers possess, these tips and quotes from Chris Anderson, the TED Talks Curator, will encourage you to make the most impactful impression on your audience.
See the full article and more summaries like this on SpeakerHub here: https://speakerhub.com/blog/5-presentation-tips-ted-gives-its-speakers
See the original article on Forbes here:
http://www.forbes.com/forbes/welcome/?toURL=http://www.forbes.com/sites/carminegallo/2016/05/06/5-public-speaking-tips-ted-gives-its-speakers/&refURL=&referrer=#5c07a8221d9b
ChatGPT and the Future of Work - Clark Boyd Clark Boyd
Everyone is in agreement that ChatGPT (and other generative AI tools) will shape the future of work. Yet there is little consensus on exactly how, when, and to what extent this technology will change our world.
Businesses that extract maximum value from ChatGPT will use it as a collaborative tool for everything from brainstorming to technical maintenance.
For individuals, now is the time to pinpoint the skills the future professional will need to thrive in the AI age.
Check out this presentation to understand what ChatGPT is, how it will shape the future of work, and how you can prepare to take advantage.
The document provides career advice for getting into the tech field, including:
- Doing projects and internships in college to build a portfolio.
- Learning about different roles and technologies through industry research.
- Contributing to open source projects to build experience and network.
- Developing a personal brand through a website and social media presence.
- Networking through events, communities, and finding a mentor.
- Practicing interviews through mock interviews and whiteboarding coding questions.
Google's Just Not That Into You: Understanding Core Updates & Search IntentLily Ray
1. Core updates from Google periodically change how its algorithms assess and rank websites and pages. This can impact rankings through shifts in user intent, site quality issues being caught up to, world events influencing queries, and overhauls to search like the E-A-T framework.
2. There are many possible user intents beyond just transactional, navigational and informational. Identifying intent shifts is important during core updates. Sites may need to optimize for new intents through different content types and sections.
3. Responding effectively to core updates requires analyzing "before and after" data to understand changes, identifying new intents or page types, and ensuring content matches appropriate intents across video, images, knowledge graphs and more.
5. CAUTION
This manual does not include all the necessary items about repair and service. This manual is made
for the purpose of the use for the persons who have special techniques and certifications. In the
cases that non-specialized or uncertified technicians perform repair or service only using this manu
al or without proper equipment or tool, that may cause severe injury to you or other people around
and also cause damage to your customer’s vehicle.
In order to prevent dangerous operation and damages to your customer’s vehicle, be sure to follow
the instruction shown below.
• Must read this manual thoroughly. It is especially important to have a good understanding of
all the contents written in the PRECAUTION of ”IN” section.
• The service method written in this manual is very effective to perform repair and service. When
performing the operations following the procedures using this manual, be sure to use tools spe
cified and recommended. If using non-specified or recommended tools and service method,
be sure to confirm safety of the technicians and any possibility of causing personal injury or
damage to the customer’s vehicle before starting the operation.
• If part replacement is necessary, must replace the part with the same part number or equivalent
part. Do not replace it with inferior quality.
• It is important to note that this manual contains various ’’Cautions” and ’’Notices” that must be
carefully observed in order to reduce the risk of personal injury during service or repair, or the
possibility that improper service or repair may damage the vehicle or render it unsafe. It is also
important to understand that these ’’Cautions” and ’’Notices” are not exhaustive, because it is
important to warn of all the possible hazardous consequences that might result from failure to
follow these instructions.
9. INTRODUCTION
!
HOW TO USE THIS MANUAL................................. IN-1
GENERAL INFORMATION.................................. IN-1
IDENTIFICATION INFORMATION........................... IN-3
VEHICLE IDENTIFICATION AND
ENGINE SERIAL NUMBER............................... IN-3
REPAIR INSTRUCTIONS......................................... IN-5
GENERAL INFORMATION................................... IN-5
VEHICLE LIFT AND
SUPPORT LOCATIONS.................................... IN-9
FOR ALL OF VEHICLES.................................... IN-13
PRECAUTION.................................................. IN-13
HOW TO TROUBLESHOOT
ECU CONTROLLED SYSTEMS.......................... IN-21
GENERAL INFORMATION................................... IN-21
HOW TO PROCEED WITH
TROUBLESHOOTING..................................... IN-22
HOW TO USE THE DIAGNOSTIC CHART
AND INSPECTION PROCEDURE................... IN-32
TERMS..................................................................... IN-37
ABBREVIATIONS USED IN THIS MANUAL .... IN-37
11. IN—1
INTRODUCTION - HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
GENERAL INFORMATION
W00U-31
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the Section Title and major heading are given at the top of every
IN
2. GENERAL DESCRIPTION
At the beginning of each section, a General Description is given that pertains to all repair operations con
tained in that section.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN-22.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Filler Cap
Float Clevis Pin
Cylinder
N-m (kgf-cm, ft-lbf) : Specified torque
♦ Non-reusable part N1708C
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe
cial Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
12. IN-2
______________________________________ INTRODUCTION - HOW TO U SE TH IS .MAN UAL
The procedures are presented in a step-by-step format:
• The illustration shows what to do and where to do it.
The task heading tells what to do.
The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
> Illustration:. c |
what to do and where
Task heading: what to do
/
21. CHECK PISTON STROKE OF OVERDRIVE BRAKE
(a) Place SST and a dial indicator onto the overdrive brake pis
ton as shown in the illustration. - I • | ”
SST 09350-30020 (09350-06120) ‘ 'T*
XX
Set part No. Component part No. . : , J ., .=
Dotailccpcxt: how to do task *- - • ■
(b) Measure the stroke applying and releasing the compressed s y ■
air (392 — 785 kPa, 4 — 8 kgf/cm2 or 57—114 psi) as shown
in the illustration.
Piston stroke: 1.40—1.70 mm (0.0551 — 0.0669 in.)
Specification
This format provides the experienced technician with a FAST TRACK to the information needed. The upper
case task heading can be read at a glance when necessary, and the text below it provides detailed informa
tion. Important specifications and warnings always stand out in bold type.
6. REFERENCES
References have been kept to a minimum. However, when they are required you are given the page to refer
to.
7. SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave the
procedure to look up your specifications. They are also found in Service Specifications section for quick ref
erence.
8. CAUTIONS, NOTICES, HINTS:
• CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other
people.
• NOTICES are also presented in bold type, and indicate the possibility of damage to the components
being repaired.
• HINTS are separated from the text but do not appear in bold. They provide additional information to
help you perform the repair efficiently.
9. SI UNIT
The UNITS given in this manual are primarily expressed according to the SI UNIT (International System of
Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque: 30 N m (310 kgf-cm, 22 ft-lbf)
13. INTRODUCTION IDENTIFICATION INFORMATION
IN-3
IDENTIFICATION INFORMATIONH04P-21
VEHICLE IDENTIFICATION AND
ENGINE SERIAL NUMBER
1. VEHICLE IDENTIFICATION NUMBER
The vehicle identification number is stamped in the engine
compartment as shown in the illustration. This number has also
been stamped on the manufacturer’s plate, as shown in the il
lustration.
A: Vehicle Identification Number
B: Manufacturer’s Plate
Hatchback model:
IN
B15729
14. IN—4
2. ENGINE SERIAL NUMBER
The engine serial number is stamped on the engine block, as
shown in the illustration.
INTRODUCTION - 1D£NTLELGAILQK INFQRMAIIQN.
15. INTRODUCTION REPAIR INSTRUCTIONS
IN-5
REPAIR INSTRUCTIONS
GENERAL INFORMATION
BASIC REPAIR HINT
(a)
(b)
(c)
(d)
(e)
Use fender, seat and floor covers to keep the vehicle
clean and prevent damage.
During disassembly, keep parts in the appropriate order
to facilitate reassembly.
Installation and removal of battery terminal:
(1) Before performing electrical work, disconnect the
negative (-) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in
spection or repair, first disconnect the negative (-)
terminal cable.
(3) When disconnecting the terminal cable, to prevent
damage to the battery terminal, loosen the cable
nut and raise the cable straight up without twisting
or prying it.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut, and tighten the nut after installa
tion. Do not use a hammer to tap the cable ends
onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
Check hose and wiring connectors to make sure that they
are connected securely and correctly.
Non-reusable parts
(1) Always replace cotter pins, gaskets, O-rings, oil
seals, etc. with new ones.
(2) Non-reusable parts are indicated in the component
illustrations by the syrtftfol.
(0 Precoated parts
Precoated parts are bolts, nuts, etc. that are coated with
a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.
16. IN-6
INTRODUCTION - REPAIR INSTRUCTIONS
(3) Precoated parts are indicated in the component il
lustrations by the syrtfool.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci
fied and follow the proper work procedure. A list of SST
and SSM can be found in Preparation section in this
manual.
When replacing fuses, be sure the new fuse has the cor
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
Illustration Symbol Part Name Abbreviation
BE5594 IN0365
FUSE FUSE
BE5695 IN0366
MEDIUM CURRENT FUSE M-FUSE
BE5596 INO367
HIGH CURRENT FUSE H-FUSE
IN0367
FUSIBLE LINK FL
BE5698 ......TN036S
CIRCUIT BREAKER CB
V00076
17. INTRODUCTION REPAIR INSTRUCTIONS
IN-7
(k)
(I)
Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop
er locations (See page IN—9).
Cancel the parking brake on the level place and
shift the transmission in Neutral (or N range).
When jacking up the front wheels of the vehicle, at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle, at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
• After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec
tronic components, air filter and emission-related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
18. IN—8
INTRODUCTION - REPAIR INSTRUCTIONS
Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify where they should be reconnected to.
(2) After completing a job, double check that the vacu
um hoses are properly connected. A label under the
hood shows the proper layout.
Unless otherwise stated, all resistance is measured at an
ambient temperature of 20°C (68°F). Because the resis
tance may be outside specifications if measured at high
temperatures immediately after the vehicle has been run
ning, measurement should be made when the engine has
cooled down.
19. INTRODUCTION - REPAIR INSTRUCTIONS
IN-9
VEHICLE LIFT AND SUPPORT LOCATIONS
INOFP-Ot
p
JACK POSITION ------------------------------------------
Front Front suspension member
Rear Lower Back Outer Panel (Protrusion)
CAUTION : When jacking-up the front and rear, make sure the vehicle is
not carrying any extra weight.
PANTOGRAPH JACK POSITION------------
SUPPORT POSITION
Safety stand and swing arm type lift
o
B02414
20. iN-10
Sedan model: do not Jack up
Do not jack up
JACK POSITION -------------------------------------------
Front Front suspension member
Rear Lower Back Outer Panel (Protrusion)
CAUTION : When jacking-up the front and rear, make sure the vehicle is
not carrying any extra weight.
PANTOGRAPH JACK POSITION-------------
SUPPORT POSITION
Safety stand and swing arm type lift
B09701
21. INTRODUCTION REPAIR INSTRUCTIONS
IN—11
Hatchback model:
Plate type lift
HINT:
Right and left set position Place the vehicle over the center of the lift.
Front and rear set position • When using attachments, place the one for
front side vertically and the one for rear side
horizontally to the vehicle.
• Align the cushion gum ends of the plate
with the attachment lower ends (A, C).
• Align the attachment upper end (B) with the
rocker flange rear side notch.
Attachment dimensions
3 B02415
22. IN—12
INTRODUCTION - REPAIR INSTRUCTIONS
HINT:
Right and left set position Place the vehicle over the center of the lift.
Front and rear set position • When using attachments, place the one for
front side vertically and the one for rear side
horizontally to the vehicle.
• Align the cushion gum ends of the plate
with the attachment lower ends (A, C).
• Align the attachment upper end (B) with the
rocker flange rear side notch.
Attachment dimensions
p. B09700
23. INTRODUCTION FOR ALL OF VEHICLES
IN—13
FOR ALL OF VEHICLES
PRECAUTION
IN0FQ-03
1.
(a)
(b)
FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER (See Pub. No. RM685E
on page RS-1)
The YARIS/ECHO is equipped with an SRS (Supplemen
tal Restraint System), such as the driver airbag, front pas
senger airbag assembly, side airbag assembly and seat
belt pretensioners.
Failure to carry out service operations in the correct se
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor
rect procedure described in this manual.
GENERAL NOTICE
(1) Malfunction symptoms of the supplemental re
straint system are difficult to confirm, so the diag
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See Pub. No. RM838E
on page DI-159).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the ’’LOCK” posi
tion and the negative (-) terminal cable is discon
nected from the battery.
(The supplemental restraint system is equipped
with a back-up power source so that if work is
started within 90 seconds of disconnecting the neg
ative (-) terminal cable from the battery, the SRS
may deploy.)
When the negative (-) terminal cable is discon
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized by
the each memory system. Then when work is fin
ished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory sys
tem, never use a back-up power supply from anoth
er battery.
24. IN—14
INTRODUCTION - f OF* ALL OF VEHICLE.
(3) Even in cases of a minor collision where the SRS
does not deploy, the steering wheel pad, front pas
senger airbag assembly, side airbag assembly, air
bag sensor assembly, front airbag sensor, side air
bag sensor assembly and seat belt pretensioner
should be inspected.
(4) Never use SRS parts from another vehicle. When
replacing parts, replace them with new parts.
(5) Before repairs, remove the airbag sensor if shocks
are likely to be applied to the sensor during repairs.
(6) Never disassemble and repair the airbag sensor as
sembly, steering wheel pad, front passenger airbag
assembly, side airbag assembly, airbag sensor as
sembly, front airbag sensor, side airbag sensor as
sembly or seat belt pretensioner.
(7) If the airbag sensor assembly, steering wheel pad,
front passenger airbag assembly, side airbag as
sembly, airbag sensor assembly, front airbag sen
sor, side airbag sensor assembly or seat belt pre
tensioner has been dropped, or if there are cracks,
dents or other defects in the case, bracket or con
nector, replace them with new ones.
(8) Do not directly expose the airbag sensor assembly,
steering wheel pad, front passenger airbag assem
bly, side airbag assembly, airbag sensor assembly,
front airbag sensor, side airbag sensor assembly or
seat belt pretensioner to hot air or flames.
(9) Use a volt/ohmmeter with high impedance (10 kD/V
minimum) for troubleshooting of the electrical cir
cuit.
(10) Information labels are attached to the periphery of
the SRS components. Follow the instructions on the
notices.
(11) After work on the supplemental restraint system is
completed, check the SRS warning light (See Pub.
No. RM838E on page DI—159).
SPIRAL CABLE (in Combination Switch)
The steering wheel must be fitted correctly to the steering
column with the spiral cable at the neutral position, other
wise cable disconnection and other troubles may result.
Refer to See Pub. No. RM838E on page SR-9 of this
manual concerning correct steering wheel installation.
25. INTRODUCTION FOR ALL OF VEHICLES
IN-15
(d) STEERING WHEEL PAD (with Airbag)
(1) When removing the steering wheel pad or handling
a new steering wheel pad, it should be placed with
the pad top surface facing up.
Storing the pad with its metallic surface facing up
ward may lead to a serious accident if the airbag de
ploys for some reason. In addition do not store a
steering wheel pad on top of another one.
(2) Never measure the resistance of the airbag squib.
(This may cause the airbag to deploy, which is very
dangerous.)
(3) Grease should not be applied to the steering wheel
pad and the pad should not be cleaned with deter
gents of any kind.
(4) Store the steering wheel pad where the ambient
temperature remains below 93°C (200°F), without
high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air
bag connector (yellow color and 2 pins) under the
steering column near the combination switch con
nector before starting work.
(6) When disposing of a vehicle or the steering wheel
pad alone, the airbag should be deployed using an
SST before disposal (See Pub. No. RM685E on
page RS-14).
Carry out the operation in a safe place away from
electrical noise.
26. IN—16
INTRODUCTION - FOR ALL OF VEHICLES.
(e) FRONT PASSENGER AIRBAG ASSEMBLY
(1) Always store a removed or new front passenger air
bag assembly with the airbag deployment direction
facing up.
Storing the airbag assembly with the airbag deploy
ment direction facing down could cause a serious
accident if the airbag deploys.
(2) Never measure the resistance of the airbag squib.
(This may cause the airbag to deploy, which is very
dangerous.)
(3) Grease should not be applied to the front passen
ger airbag assembly and the airbag door should not
be cleaned with detergents of any kind.
(4) Store the airbag assembly where the ambient tem
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air
bag connector (yellow color and 2 pins) installed on
the assembly before starting work.
(6) When disposing of a vehicle or the front passenger
airbag assembly alone, the airbag should be
deployed using an SST before disposal (See Pub.
No. RM685E on page RS-27).
Perform the operation in a safe place away from
electrical noise.
Example:
Correct
o
N
Wrong
X
B02420
27. IN-17
INTRODUCTION - FOR ALL OE VEHICLES
(f) SIDE AIRBAG ASSEMBLY
(1) Always store a removed or new side airbag assem
bly with the airbag deployment direction facing up.
Storing the airbag assembly with the airbag deploy
ment direction facing down could cause a serious
accident if the airbag deploys.
(2) Never measure the resistance of the airbag squib.
(This may cause the airbag to deploy, which is very
dangerous.)
(3) Grease should not be applied to the side airbag as
sembly and the surface should not be cleaned with
detergents of any kind.
(4) Store the airbag assembly where the ambient tem
perature remains below 93°C (200°F), without high
humidity and away from electrical noise.
(5) When using electric welding, first disconnect the air
bag connector (yellow color and 2 pins) under the
seat before starting work.
(6) When disposing of a vehicle or the side airbag as
sembly alone, the airbag should be deployed using
an SST before disposal (See Pub. No. RM737E
RS-17).
Perform the operation in a safe place away from
electrical noise.
Example:
X
N21642
28. IN—18
INTRODUCTION - FOR ALLCO/EHICLES
(g) SEAT BELT PRETENSIONER
(1) Never measure the resistance of the seat belt pre
tensioner. (This may cause the seat belt pretension
er to activate, which is very dangerous.)
(2) Never disassemble the seat belt pretensioner.
(3) Never install the seat belt pretensioner in another
vehicle.
(4) Store the seat belt pretensioner where the ambient
temperature remains below 80°C (176°F) and
away from electrical noise without high humidity.
(5) When using electric welding, first disconnect the
connector (yellow color and 2 pins) before starting
work.
(6) When disposing of a vehicle or the seat belt preten
sioner alone, the seat belt pretensioner should be
activated before disposal (See Pub. No. RM685E
on page BO-130 and See Pub. No. RM737E on
page BO-65).
Perform the operation in a safe place away from
electrical noise.
(7) The seat belt pretensioner is hot after activation, so
let it cool down sufficiently before the disposal.
However never apply water to the seat belt preten
sioner.
(8) Oil or water should not be put on the front seat outer
belt and the front seat outer belt should not be
cleaned with detergents of any kind.
29. INTRODUCTION FOR ALL QF VEHICLES
IN-19
(h) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved
in a collision when the SRS has deployed.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen
sor mounted on the floor. If the connectors are con
nected or disconnected while the airbag sensor as
sembly is not mounted to the floor, it could cause
undesired ignition of the supplemental restraint sys
tem.
(3) Work must be started after 90 seconds from the
time the ignition switch is turned to the "LOCK” posi
tion and the negative (-) terminal cable is discon
nected from the battery, even if only loosing the set
bolts of the airbag sensor assembly.
(i) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the instrument
panel wire harness assembly. All the connectors in the
system are a standard yellow color. If the SRS wire har
ness becomes disconnected or the connector becomes
broken due to an accident, etc., repair or replace it as
shown on page (See Pub. No. RM737E on page RS-47).
2. FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER
CAUTION:
If large amount of unburned gasoline flows into the converter, it may overheat and create a fire haz
ard. To prevent this, observe the following precautions and explain them to your customer.
(a) Use only unleaded gasoline.
(b) Avoid prolonged idling.
Avoid running the engine at idle speed for more than 20 minutes.
(c) Avoid spark jump test.
(1) Perform spark jump test only when absolutely necessary. Perform this test as rapidly as possible.
(2) While testing, never race the engine.
(d) Avoid prolonged engine compression measurement.
Engine compression tests must be done as rapidly as possible.
(e) Do not run engine when fuel tank is nearly empty.
This may cause the engine to misfire and create an extra load on the converter.
(f) Avoid coasting with ignition turned off.
(g) Do not dispose of used catalyst along with parts contaminated with gasoline or oil.
3. IF VEHICLE IS EQUIPPED WITH MOBILE COMMUNICATION SYSTEM
For vehicles with mobile communication systems such as two-way radios and cellular telephones, observe
the following precautions.
(1) Install the antenna as far as possible away from the ECU and sensors of the vehicle’s electronic
system.
(2) Install the antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the ve
hicle’s electronic systems. For details about ECU and sensors locations, refer to the section on
the applicable component.
(3) Avoid winding the antenna feeder together with other wiring as much as possible, and also avoid
running the antenna feeder parallel with other wire harnesses.
(4) Check that the antenna and feeder are correctly adjusted.
(5) Do not install powerful mobile communications system.
30. IN-20
INTRODUCTION - FOR ALL OF VEHICLES
4. FOR USING HAND-HELD TESTER
CAUTION:
Observe the following items for safety reasons:
• Before using the hand-held tester, the hand-held tester’s operator manual should be read thor
oughly.
• Be sure to route all cables securely when driving with the hand-held tester connected to the
vehicle, (i.e. Keep cables away from feet, pedals, steering wheel and shift lever.)
• Two persons are required when test driving with the hand-held tester, one person to drive the
vehicle and the other person to operate the hand-held tester.
5. FOR VEHICLES EQUIPPED WITH TOYOTA FREE-TRONIC
CAUTION:
Do not operate the throttle link when the shift lever is in any position other than neutral while the en
gine is rotating. The vehicle might start suddenly.
6. FOR VEHICLES EQUIPPED WITH TOYOTA STOP AND GO SYSTEM
NOTICE:
When disconnecting the negative (-) terminal cable from the battery, after completing work, repeat
depressing and releasing the clutch pedal in a full degree 10 times or more.
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